Thank you Todd.
My Win brass is like yours. The base is pretty consistent in diameter but the rim will vary from .532 to some at .5353 the largest I found.
No I don't think Dan would re sharpen a reamer after getting a tour through his shop. He has more CNC tooling than any place I been through or watched on YouTube

plus going through his gun building hobby room where his stock duplicator he build. His shop is top quality.
He has computerized ark wire cutter, forgot what the proper name is but he handed me a about a 1 inch square iron block and when I looked at it the center slid out with 3 initials that were flawless. I pushed them back in the block and the lines you had to look very hard to see them. I never seen anything so precise. Dan said his rifle building is just his retired hobby.
Yes I have used clover lapping compound and it does a fine job for things like this but this rifle action is so tight and precise that I will not alter it. I will work on the brass and make it fit.
I ran a couple cases through a .40-70 base swage die I made for the .405 Hornady cases for the .40-70 last night and that solved the tight bases.
I also found that some cases have a problem in head thickness. There is no flex that I can see between the breach block and the barrel when the breach is closed on the empty chamber. This is what makes the Hepburn a problem with no coming of the breach block. Even a slightly high primer gets marked closing the back. The 44-1/2 Stevens action will cam a shell in almost 3/16" that would be a plus with my issue right now.
It's a little more work for me right now but it will be a joy when I get these cases fired a couple times.
Heck I only had one day so far to get into this