This little .38 has been a head scratcher from time to time getting a good group at 200. all in all it has shot several sub MOA groups at 200 and the next time out they walked off a 8x11 printer paper sheet using the same loads.
This happen again yesterday with fine weather in the upper 40's and low wind below 10 mph and shot several targets with over 60 rounds fired and most targets were over 4 MOA, 8" @ 200 yards.
When I got home depriving the cases and cleaning them it hit me, these cases were out of the can that have just been formed with corn meal and fired once with a full load and trimmed for length.
Loading those cases using a DD bullet with the base at groove diameter I noticed seating those bullets some were a hard push getting them in the case mouth and some just snug so I expended the case neck just slightly to be able to seat the bullet with out tearing the paper and I just bumped the case taking the flair out with the neck die I made so it would chamber that put uneven pressure on the bullet. Well it showed it on paper. The Winchester .30-40 Krag cases the neck wall thickness is a very consistent .011" so the cases seated and the neck sized back down should not had uneven tightness when I twisted the seated bullets they had, so with that slight flair at the case mouth got tightened tighter on the bullet causing uneven release when fired.
Today I went back out to the range with some cases that were fired only once after the initial forming with corn meal and a load of unique and one load of black and a bullet. The second load, 4 rounds were loaded with cases that had two full black loads fired in them and the third load was loaded with 4 rounds in cases that were fired with full loads 4 times. All loads I used 64 grains of 1.5 Swiss and bullets cast with the same pot of alloy and the brass I annealed after every cleaning to get them formed. I usually don't anneal the brass after they have a proper fit in the chamber.
It was surprising what the groups looked like.
The bottom group was shot with just one full load. The center was shot with cases fired with two full loads and the top was fired with a full load 4 times.
Proper neck tension makes a difference. Today is was nice in the 60's but the wind is still blowing 30 MPH

so I did not shoot the rest of the rounds. It was a good day to see how these little bullets hold the wind.